Sr Manager, Process Engineering

Pulau Pinang - Simpang Ampat, Melaka, Malaysia

Job Description


POSITION SUMMARY :Responsible to lead all hybrid power module processes in the power semiconductor manufacturing line. Focus on engineering process, efficiency, yield, and quality improvement activities.RESPONSIBILITIES : * Lead and oversee all hybrid power module processes in the power semiconductor manufacturing line, ensuring best-in-class efficiency, yield, and quality.

  • Possess in-depth knowledge of cleanroom operations and maintain a strict adherence to 10K cleanroom standards.
  • Manage and optimize assembly processes, including:
  • 5mil, 10mil & 15mil Al wedge wire bonding.
  • Solder-paste printing and component placement. MCM automated component mounting.
  • SST vacuum reflow and other reflow technologies.
  • LID/ Shell attach and potting.
  • Conformal coating.
  • Leverage Lean Six Sigma principles (DMAIC) to identify areas for improvement, implement data-driven solutions, and achieve continuous process optimization.
  • Utilize Statistical Process Control (SPC) tools and analyze Process Capability Index (Cpk) to ensure process stability and product quality.
  • Employ Design of Experiments (DoE) techniques to optimize process parameters and minimize variability.
  • Conduct root cause analysis for semiconductor failures using in-depth knowledge of failure analysis techniques and applications.
  • Develop and implement preventive maintenance strategies under TPM framework to maximize equipment uptime and performance.
  • Conduct process audits, identify areas for improvement, and implement effective solutions.
  • Develop and maintain detailed process documentation, including FMEA, control plan, standard operating procedures (SOPs) and process flowcharts.
  • Train and mentor team members on established processes and procedures.
  • Collaborate with cross-functional teams (engineering, quality control, production) to ensure seamless integration and communication.
  • Manage and troubleshoot process issues and implement corrective and preventive actions.
  • Stay current on industry best practices and new technologies related to power semiconductor manufacturing.
  • Contribute to the development and implementation of new processes and technologies.
  • Ensure activities meet with and integrate with organizational requirements for quality management, health and safety, code of conduct, legal stipulations, environmental, 5S policies, and general duty of care.
  • Other duties as assigned.
WORK ENVIRONMENT :
  • Location: Penang Science Park, Simpang Ampat.
  • Works in a fast-paced engineering/manufacturing environment and 10K cleanroom operations.
  • Also works in a standard office environment and uses general office equipment (telephone, PC, copier, fax machine, etc.).
  • Works under minimal supervision.
  • Overtime may be necessary in times of increased demand.
QUALIFICATIONS :
  • Proven track record of successfully optimizing and improving back-end manufacturing processes using Lean Six Sigma and other quality improvement methodologies
  • In-depth knowledge and experience with 10K cleanroom operations and protocols.
  • Demonstrated expertise in back-end power semiconductor processes, including
  • 5mil, 10mil & 15mil Al wedge wire bonding.
  • Solder-paste printing and component placement. MCM automated component mounting.
  • SST vacuum reflow and other reflow technologies.
  • LID/ Shell attach and potting.
  • Conformal coating.
  • Proficiency in Statistical Process Control (SPC) tools and Process Capability Index (Cpk) analysis.
  • Working knowledge of Design of Experiments (DoE) techniques.
  • Strong understanding of semiconductor failure analysis techniques and their application.
  • Experience in developing and implementing preventive maintenance programs.
  • Experience with process mapping and documentation techniques.
  • Effective communication skills with the ability to present complex information to stakeholders at various levels.
  • Proactive mindset with the ability to identify opportunities for improvement and drive organizational change.
  • Strong organizational and project management skills with the ability to handle multiple priorities and meet deadlines.
EXPERIENCE :Essential:
  • Minimum 15 years of experience in a process engineering/ management role within the power semiconductor manufacturing industry.
  • Prefer 5+ years of experience in leading/managing people and projects (indirect + direct).
Desirable:
  • Black-belt Lean/Six Sigma Certification.
EDUCATION :Essential :Bachelor degree in Mechanical Engineering or Material Science or equivalent combination of technical education and experience.Desirable:
  • Master of Science degree preferred.
  • Black-belt Lean/Six Sigma Certification.
OTHERS:Applicants must be willing to work in Penang Science Park, Simpang Ampat.BENEFITS:As part of our total rewards philosophy, we believe in offering and maintaining competitive compensation and benefits programs for our employees to attract and retain a talented, highly engaged workforce.Our compensation programs are focused on equitable, fair pay practices including market-based base pay, an annual pay-for-performance incentive plan, and etc.In addition to our competitive compensation practices, we offer a strong benefits package in each of the countries in which we operate. In Malaysia., we offer a rich benefits package that includes:
  • Medical - health care plan, dental, and vision.
  • Short and long-term disability and life insurance.
  • Executive Employee Health Screening package.
  • Generous paid time off starting at 15 days and 19 public holidays.
  • 98 days of paid maternity leave for Moms and 7 consecutive days of paid paternity leave for Dads.
  • AE Child-Of-Employee Scholarship Program.
  • Employee Referral Program.
  • Career Growth and Learning Opportunity.

Advanced Energy

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Job Detail

  • Job Id
    JD1028968
  • Industry
    Not mentioned
  • Total Positions
    1
  • Job Type:
    Full Time
  • Salary:
    Not mentioned
  • Employment Status
    Permanent
  • Job Location
    Pulau Pinang - Simpang Ampat, Melaka, Malaysia
  • Education
    Not mentioned