Ensure the organization and execution of the year plan and direct the own team, in line with the department/plant strategy and applicable guidelines, to realize the team objectives.
Primary responsibility is to do preventive maintenance, maintain basic condition of the machines and eliminate the machines weakness in order to deliver continuous production running with good products.
Business Complexity / Context
This role is assigned to production section and reports to SM. Covering 24/7 operation of the production in shift. Primary role is to upkeep the performance of the machine and attend 1st line troubleshooting together with Technical executives
Areas of responsibility
Support 24/7 run production line and attend to downtime in UHT plant within the time explained in \xe2\x80\x9cEscalation Matrix\'\';
Primary contact point for operators and Shift Manager during the shift for technical issues resolution during production;
Ensure all the plant maintenance carried out as per schedule;
Involved in all Corrective and Preventive execution as arranged by technical leadership team;
Support plant technical leadership team by involving, providing information for RCA sessions and effectively reduce breakdowns in plant
Work closely with plant technical leadership team to do improvement related to safety, cost and productivity;
To support other department as per superior plan
Main Accountabilities /Key Tasks
1. Safety
Maintains a safe working environment at the assigned area by ensuring compliance with equipment/machine safety guidelines and reinforcing safety standard operating procedures in the production area;
Ensures that safety, GMP and hygiene are observed in his/her area;
Provide deeper analysis and report on ORS on the Safety Observations at his/her area;
Lead the LMRA before executing both routine and non-routine activities;
Follow ups the closure of the safety observations in his/her area;
Suggests improvements in safety and ergonomics in his/her area.
2. Quality
Employ corrective and preventive actions on machines in case of deviation as documented in the Quality Plan;
Perform RCA for every deviation occurrence according to the RCA Triggering Matrix;
Partner with Quality on line release activities.
3. Service / Volume - Core Job
Perform SAP transactions for breakdown, corrective and preventive maintenance;
Perform machine and environment cleaning based on Hygiene standards after every Maintenance;
Perform troubleshooting of the equipment in the case of a breakdown;
Perform other duties as assigned by the immediate superior;
Basic trouble shooting/ First line maintenance;
Perform routine check-up of all running machines (e.g. belts, bolts, leaks, etc);
Perform breakdown maintenance of production equipment and its auxiliary components including CIP line;
Performed assigned maintenance checklist and performance physical preventive maintenance during plan shut downs
4. Process confirmation & continuous improvement
Ensure the standard way of working and provide analyses of current (work)processes, evaluate bottlenecks and advice regarding improvements, and ensure implementation after approval;
Pro-actively do machine inspections and find for abnormalities and escalate
Continuously look for improvement initiatives to optimize and standardize production processes.
Create an environment of continuous improvement by emphasizing the importance of improvement and by facilitating the team to identify opportunities;
Participate in CI projects, propose and implement on the machines
Participate in RCA meetings and conduct 1st line RCA during breakdown by collection technical information
Other Special Requirements
Good proficiency in MS office
Basic Knowledge of SAP
Good English and Bahasa Melayu language skills
Electrical certification and automation certification in added advantage
Knowledge
Work and think level: Higher Vocational / Diploma in technical 4-6 years relevant work experience
Technical Diploma in electrical/mechanical/automation
SPM leavers with >10 years of experience in food industry or factory set-up
Skills
(People) management / Leadership skills
Interpersonal (communication) skills on all levels
Continuous improvement
Analytical skills
Prioritizing and Decision making
Result-oriented and Stress resistant
Aseptic knowledge and experience
Experience of handling aseptic fillers and packing machine (Tetrapak, SIG and Meurer)